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Posted By: Packson

Date: Fri, 28 Jul 2023

Price: $1.00

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https://www.packson-mould.com/products/prototype-mold/


Packsonmold is a company that provides high-quality prototype services, including 3D printing, CNC machining, micro-injection molding, and prototype mold. We are committed to providing fast and accurate prototype services to meet various needs.


Our services can provide samples within the fastest 5 days, allowing customers to develop and test products more quickly. Our technology can meet different types of requirements, and we can provide high-quality prototype services for both metal and plastic parts. In addition, we can guarantee that the size requirements can reach ±0.005mm to ensure that customers get accurate samples.


At Packsonmold, we have an experienced team who are proficient in prototype design and production. We use advanced equipment and technology to ensure that our services meet the highest standards of quality. Whether you need a single prototype or a large batch of prototypes, we can provide you with customized services to meet your specific needs.


We are committed to providing our customers with the best possible service and ensuring that they are satisfied with our work. If you need high-quality prototype services, please contact us and we will be happy to assist you.


Prototype Mold Details And Options
We believe that it's important to test your market by first testing your product. Packson offers you an affordable method of testing with prototype parts. Our prototype processing helps you test your part design and make a small batch of parts for assembly testing. You may not very clear about the definition of prototype molds and the differences between prototype molds and injection molds. Here we can explain it for you:


Process For Prototype Mold
There are many things that need to be considered such as the product design needs to be perfect and it has to achieve actual full functionality before they get into the market. If there is any failure for your products which means the part design is not fulfilled yet and we need to keep improving the design and finding a better solution. Therefore, prototype mold is the best way for us to prove some issues before you are able to take your products into the market. Here is the process for prototype mold, you will find out what prototype mold exactly is:


There are 4 simple steps for prototype mold:


Start with a plastic part design


Initial concept or design is always the essential and critical part of manufacturing.No matter what kind of product you create like an electronic device or medical device, making the design and design should be the first step.


You should make sure of the feasibility and functionality when it comes to plastic product design. Moreover, you have to consider the concept is doable or not. If the design fails then it would waste time. But never mind, we have a professional engineer team who will make assessments for your design and provide our suggestions to help make the design better.


Providing DFM(Design for Manufacturing) and processing solution


We will make DFM according to your part design and offer a processing solution at a competitive price. Normally we will choose a removable insert which takes by hand during production, this will help cut some costs. But this is only used for small batch production within 500 shots. We will also analyze the thickness, angle draft, injection point, etc during these steps for making sure everything is ok before we start processing.


Mold creation or 3D printing


Simple 3D printing is fully sufficient for simple and small quantity plastic products. Therefore the expensive test mold is not neccessary.3D printing is a very simple process without much explanation. For another processing, the way is mold creation. This is the most important process in plastic prototyping. We will process the mold according to the tooling design and we will choose the steel which is softer and easier to carve out. This will help to make mold quickly with a short lead time. Rapid processing is one of the obvious features of the prototype mold. Because we don't need to make it like production mold as long as it can be operated and good for proving the customer's part design.


Making the prototype plastic molding parts by injection machine


For prototype mold, the prototype plastic parts also need to be molded by a plastic injection machine. The mold will be placed into the injection molding machine and then injected with the plastic prototype material. Later material will be cooled by the water lines to allow it to create a shape on the cavity. After the cooling process, the mold will be opened when pressure from the clamp is released. Finally, the part will be ejected from the machine.


Applications of Prototype Mold
There are many applications for prototype and plastic mold like automotive, medical. These applications will keep increasing because of the development of new procedures. Here are some of them:


The making of molds – different grades of steel even plastic resin can be made through prototype mold.


The making of cores – SLS application is the latest technology used in sand casting shapes and cores.


The electrodes for EDM, making of marking stamps are some of the applications of prototype molds. Most of the applicated industry at Packson is automotive and medical.


There are many benefits for the prototype molds. With the features of low cost, quick lead time, and effective processing way, it will allow you to bring your parts into the market faster. The most important advantage is low-cost processing because it can make market testing with low volume production.


Why Choose Packson For Prototype Mold?
Prototype molds serve a different purpose. They are different from the production mold. First, they are pre-production molds which applied in testing and solving issues before a final product gets into molding processing. With a shorter lead time, prototype molds help create test products with further studies.


Here Packson offers you low-cost prototype molds by alternative means of:


Producing a small batch of molding parts so you can test the physical properties of the production parts


Proofing the concept design for the part and then make improvements for the part


Narrowing down material choosing determine what materials work best


At Packson, your first small steps are a critical part of the larger leap forward. Get your part get into the market quickly with Packson by contacting us today!


As a professional china injection moulding company, Packson has high-quality medical silicone injection molding for sale. Welcome to contact us if needed.